Petrochemicals
Case studyIndustrial

Petrochemicals

Process safety, incident response and cybersecurity through precision timing.

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The petrochemical industry is a cornerstone of Taiwan's economy, requiring highly reliable and precise timing solutions to ensure operational efficiency, safety, and compliance with global standards. Despite the critical nature of time synchronisation, many petrochemical plants in Taiwan still rely on outdated timing methods. A leading Taiwanese petrochemical refinery integrated TimeBeat Open TimeCard technology to enhance operational safety, process efficiency and incident response.

For a successful technology, reality must take precedence over public relations, for nature cannot be fooled.

Richard Feynman

The challenge

Industry challenges

The petrochemical industry faces unique challenges that demand precise time synchronisation. A major Taiwanese refinery faced inconsistencies in process control due to time drift in legacy timing systems, resulting in inefficiencies in chemical reaction monitoring and safety system coordination.

Operational safety risks

Timing discrepancies can lead to process control failures, increasing the risk of hazardous incidents.

Regulatory compliance

International safety and environmental regulations require accurate logging and traceability across all process control events.

Process optimisation

Many chemical processes rely on time-sensitive coordination between sensors, actuators, and control systems — drift compromises the entire feedback loop.

Cybersecurity threats

Petrochemical facilities are high-value targets for cyberattacks; desynchronised logs make it difficult to detect and respond to security breaches effectively.

The solution

TimeBeat Open TimeCard technology

TimeBeat's Open TimeCard offers a high-precision, secure, and scalable time synchronisation solution tailored to the petrochemical industry. Implementation followed a structured four-phase approach.

Step 01

System assessment

A comprehensive review identified synchronisation weaknesses across the existing control infrastructure.

Step 02

Open TimeCard deployment

Installed at control centres and key processing units throughout the refinery.

Step 03

Industrial control system integration

Ensured compatibility with existing DCS (Distributed Control Systems) and ICS (Industrial Control Systems) automation infrastructure.

Step 04

Validation & optimisation

Achieved consistent sub-microsecond accuracy through real-time monitoring and continuous validation.

The results

By the numbers

Sub-µs

Process control accuracy

100%

DCS/ICS compatibility

Tamper-resistant

Event logging

Open

Standards-based architecture

Outcomes

01

Enhanced process safety

Improved synchronisation prevented critical process failures and reduced operational hazards across the refinery's safety systems.

02

Regulatory compliance

Accurate time-stamping ensured compliance with international safety and environmental regulations, providing a verifiable audit trail.

03

Increased operational efficiency

Time-aligned process monitoring led to optimised reaction control and minimised downtime.

04

Stronger cybersecurity

Authenticated timestamps and tamper-resistant logging improved forensic analysis capabilities, mitigating spoofing and man-in-the-middle attacks.

Conclusion

The successful deployment of TimeBeat Open TimeCard technology at a leading Taiwanese petrochemical refinery underscores the critical role of precise time synchronisation in ensuring safety, efficiency and compliance. This case study demonstrates how modern timing solutions can enhance industry-wide reliability, setting a new standard for petrochemical facilities in Taiwan.

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In their words

Hear it from the team that built it

Three short clips from the engineers who deployed and operate this timing fabric — what worked, what surprised them, what they'd do differently.

Hazardous-area timing

Plant engineer on certification and zoning.

Holdover that works

What we measured during a controlled GNSS test.

Lessons learned

What we'd do differently next time.

The infrastructure of time

Built for the networks that can’t afford to drift.